DEBEADER ST250

The Debeader ST250 is a machine with long testing experience produced since 1999.
Over time, technologies have been implemented to make it communicate as an Industry 4.0 interface in order to deduce productivity, energy absorption, maintenance cycle and work hysteresis on a daily basis.

The aim is to eliminate from truck tires the toroid composed of harmonic steel filaments present in the rim assembly area.

The machine is completely automated since the operator inserts the truck tire to be debeaded into the protected area. The machine carries out its work by lifting it in centering with the two hooks, lifts further to be able to hook the affected area to the harmonic steel toroid, and performs the pull by tearing, modulating the speed based on the operating pressure. It is unique in the world with this predictive artificial intelligence ability to adapt to different types of tires in order to have a high % success rate of the debeading operation.

Why debeading truck tyres:

Although it is an additional phase in a tire recovery process in which an operator can debeaded up to 25 tires per hour, the benefit consists in the reduction of breakages and sharpening maintenance of the shredder and granulator cutting edges. In fact, the harmonic steel with a section of approximately 20 mm in apparent diameter will not be subjected to cutting processes, thus wearing out the knives.
Furthermore, the steel extracted has a higher market value than the part of the filaments ground from the granulation phase.

DEBEADER ST250